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AAAC — Aluminum Alloy Conductor
Bare Conductors

AAAC — Aluminum Alloy Conductor

AAAC conductor, AAAC conductor manufacturer, all aluminum alloy conductor, AAAC cable, ASTM B399 AAAC, aluminum alloy overhead conductor, overhead transmission conductor, overhead distribution conductor, AAAC 6201, bare overhead conductor

  • All Aluminium Alloy Conductor Manufacturer | High Strength & Excellent Conductivity
  • Overhead Transmission & Distribution
  • Direct Factory Supply | Bulk Orders Welcome | MOQ: 10KM
  • Custom Sizes & Standards Available

Product Overview

AAAC (All Aluminium Alloy Conductor) is a bare overhead electrical conductor manufactured from high-strength aluminium-magnesium-silicon alloy wires, typically 6201-T81. Unlike AAC conductors made from pure electrical-grade aluminium, AAAC uses specially alloyed aluminium to achieve higher mechanical strength and improved corrosion resistance.

With its excellent strength-to-weight ratio, lightweight construction and good resistance to environmental corrosion, AAAC is widely used in overhead power transmission and distribution networks. It is particularly suitable for medium- and long-span applications, coastal regions and industrial environments where mechanical strength and corrosion resistance are important.

QZ Cable manufactures AAAC conductors in various sizes and stranding configurations to meet international standards and project-specific requirements.

Construction

AAAC conductors are manufactured using concentric-lay-stranded aluminium-magnesium-silicon alloy wires, typically 6201-T81.

The alloy contains magnesium and silicon as its principal alloying elements, generally in proportions around 0.6% each, subject to the applicable material specification.

Unlike ACSR conductors, AAAC has no steel core. All strands are made from high-strength aluminium alloy, creating a homogeneous all-alloy construction.

The conductor can be supplied in different stranding configurations, including 7, 19, 37 and 61 wires, depending on the required cross-sectional area, mechanical performance and application.

Key Characteristics

High Strength-to-Weight Ratio

AAAC offers higher mechanical strength than conventional AAC, while maintaining a lightweight all-aluminium construction. This makes it suitable for overhead lines requiring improved mechanical performance without a steel reinforcement core.

Excellent Corrosion Resistance

The homogeneous aluminium alloy construction provides good resistance to atmospheric corrosion. Without a steel core, AAAC also avoids galvanic corrosion associated with dissimilar metal interfaces in certain conductor designs.

Lightweight Construction

AAAC conductors combine relatively low weight with high mechanical strength, making them suitable for overhead distribution and transmission applications where structural loading is an important consideration.

Improved Sag Performance

The higher tensile strength of AAAC compared with AAC can help achieve improved sag characteristics under suitable design conditions. Actual sag depends on conductor size, span length, installation tension, temperature and environmental loading.

Good Electrical Performance

AAAC provides reliable electrical conductivity for overhead power networks. Its conductivity is generally lower than that of pure aluminium AAC, reflecting the different electrical and mechanical properties of the alloy material.

Abrasion Resistance

The 6201 aluminium alloy wires offer good mechanical durability and abrasion resistance, supporting reliable performance in outdoor overhead line applications.

Common Applications

Primary and Secondary Power Distribution

AAAC conductors are widely used in primary and secondary overhead distribution networks where a balance of electrical performance, mechanical strength and corrosion resistance is required.

Medium- and Long-Span Overhead Lines

7-wire and 19-wire constructions are commonly used for distribution applications and medium spans, while 37-wire and 61-wire constructions can be used for transmission and sub-transmission lines, depending on the conductor design.

Coastal and Marine Environments

The all-alloy construction provides good corrosion resistance, making AAAC suitable for coastal power networks and areas exposed to humid or salt-laden atmospheres.

Industrial and Polluted Areas

AAAC can be used in industrial environments where atmospheric corrosion resistance is an important consideration.

Transmission and Sub-Transmission Networks

Larger AAAC configurations are suitable for overhead transmission and sub-transmission projects where high mechanical strength, reduced conductor weight and corrosion resistance are required.

AAAC vs. AAC vs. ACSR

FeatureAACAAACACSR
Full nameAll Aluminium ConductorAll Aluminium Alloy ConductorAluminium Conductor Steel Reinforced
Main materialAluminum 1350-H19Aluminum alloy 6201-T81Aluminum 1350 + steel
ConstructionAll aluminumAll aluminum alloyAluminum strands with steel core
Tensile strengthRelatively lowHigher than AACGenerally high
Strength-to-weight ratioRelatively lowHighHigh
Electrical conductivityHighLower than AACDepends on conductor design
Corrosion resistanceGoodVery goodDepends on steel core coating and environment
Typical applicationShort-span distributionDistribution and transmissionLong-span transmission

Why Choose AAAC Instead of AAC or ACSR?

Compared with AAC, AAAC provides higher mechanical strength and is more suitable for applications requiring longer spans.

Compared with ACSR, AAAC eliminates the steel core and provides a homogeneous aluminium alloy construction with good corrosion resistance. It can be an attractive option for coastal and industrial environments, particularly where the required mechanical loading can be met without steel reinforcement.

The final conductor selection should be based on electrical loading, span length, wind and ice loading, installation tension, allowable sag and project specifications.

Available Stranding Configurations

AAAC conductors are available in different concentric-lay-stranded configurations.

StrandingTypical Application
7 wiresOverhead distribution and shorter spans
19 wiresDistribution networks and medium spans
37 wiresTransmission and sub-transmission
61 wiresLarger overhead transmission applications

Actual availability and suitability depend on the required cross-sectional area, conductor diameter, mechanical properties and applicable standard.

Standards

AAAC conductors can be manufactured and supplied in accordance with the following international standards, subject to the required conductor construction and project specifications:

  • ASTM B398 – Aluminum-Alloy 6201-T81 and 6201-T83 Wire for Electrical Purposes.
  • ASTM B399 – Concentric-Lay-Stranded Aluminum-Alloy 6201-T81 Conductors.
  • IEC 61089 – Round Wire Concentric Lay Overhead Electrical Stranded Conductors.
  • BS EN 50182 – Conductors for Overhead Lines – Round Wire Concentric Lay Stranded Conductors.
  • AS 1531 – Type AAAC/1120 Conductors – Bare Overhead – Aluminium alloy 1120 conductors
  • NF C 34-125 – (often designated by codes like ASTER), Almelec is a standardized high-strength aluminum alloy (specifically AA-6201, an aluminum-magnesium-silicon alloy) used to manufacture AAAC (All Aluminum Alloy Conductor) bare overhead electrical cables

Additional requirements may be specified by the National Electrical Code (NEC), where applicable. RUS acceptance or compliance requirements can also be considered for projects that specify them, subject to product approval and documentation.

Electrical Properties

Density@20ºC2.70 kg/dm
Temperature Coefficient@20°C0.00360 (°C)
Resistivity@20°C0.0326 Ohms mm²/m
Linear Expansivity23 x10-6(°C)

Service Conditions

Ambient Temperature-5°C – 50°C
Wind Pressure80 – 130kg/m²
Seismic Acceleration0.12 – 0.05g
Isokeraunic Level10 – 18
Relative Humidity5 – 100%

Technical Data

IEC 61089

AAAC/A2

Code
Number
AreaNo.of
Wires
DiameterLinear
Mass
Rated
Strength
D.C.
Resistance
WireCond.
mm²mmmmkg/kmkNΩ/km
1618.471.835.4950.45.431.7896
2528.872.296.8678.78.491.1453
4046.072.898.68125.913.580.7158
6372.573.6310.9198.321.390.4545
100115192.7813.9316.333.950.2877
125144193.1015.5395.442.440.2302
160184193.5117.6506.154.320.1798
200230193.9319.6632.767.910.1439
250288194.3922.0790.884.880.1151
315363373.5324.7998.9106.950.0916
400460373.9827.91268.4135.810.0721
450518374.2229.61426.9152.790.0641
500575374.4531.21585.5169.760.0577
560645613.6733.01778.4190.140.0516
630725613.8935.02000.7213.900.0458
710817614.1337.22254.8241.070.0407
800921614.3839.52540.6271.620.0361
9001036913.8141.82861.1305.580.0321
10001151914.0144.13179.0339.530.0289
11201289914.2546.73560.5380.270.0258
12501439914.4949.43973.7424.410.0231

AAAC / A3 

Code
Number
AreaNo.of
Wires
DiameterLinear
Mass
Rated
Strength
D.C.
Resistance
WireCond.
mm²mmmmkg/kmkNΩ/km
1618.671.845.5250.86.041.7896
2529.072.306.9079.59.441.1453
4046.572.918.72127.115.100.7158
6373.273.6510.9200.223.060.4545
100116192.7914.0319.337.760.2877
125145193.1215.6399.247.200.2302
160186193.5317.6511.058.560.1798
200232193.9519.7638.773.200.1439
250290194.4122.1798.491.500.1151
315366373.5524.81008.4115.290.0916
400465374.0028.01280.5146.400.0721
450523374.2429.71440.5164.700.0641
500581374.4731.31600.6183.000.0577
560651613.6933.21795.3204.960.0516
630732613.9135.22019.8230.580.0458
710825614.1537.32276.2259.860.0407
800930614.4039.62564.8292.800.0361
9001046913.8342.12888.3329.400.0321
10001162914.0344.43209.3366.000.0289
11201301914.2746.93594.4409.920.0258

ASTM B 399

Conductor SizeNo. and DiameterOverall DiameterMassRated StrengthNominal DC Resistance at 20℃
AWG or MCMmm²mmmmkg/kmkNΩ/km
613.27/1.554.6536.204.182.5361
421.17/1.965.8857.906.691.5860
233.57/2.477.4192.0010.60.99870
1/053.57/3.129.36146.817.00.62592
2/067.37/3.5010.50184.820.40.49738
3/084.97/3.9311.79233.025.70.39450
4/01077/4.4213.26294.732.50.31188
25012619/2.9114.55346.738.80.26509
30015219/3.1915.95416.746.60.22059
35017819/3.4517.25487.352.00.18860
40020319/3.6918.45557.559.50.16486
45022819/3.9119.55626.066.80.14683
50025319/4.1220.60695.074.20.13224
55027937/3.1021.70766.283.90.11995
60030337/3.2322.61831.991.00.11049
65033037/3.3723.59905.594.90.10150
70035437/3.4924.43971.21010.09464
75038137/3.6225.3410451090.08796
80040437/3.7326.1111091160.08285
90045637/3.9627.7212501310.07351
100050837/4.1829.2613931460.06597
125063161/3.6332.6717321790.05306
150075961/3.9835.8220822150.04414
175088661/4.3038.7024312510.03781
Code NameConductor SizeNo. and DiameterOverall DiameterMassRated StrengthNominal DC Resistance at 20℃
MCMmm²mmmmkg/kmkNΩ/km 
AKRON30.5815.57/1.685.0442.584.922.159
ALTON48.6924.77/2.126.3667.807.831.356
AMES77.4739.27/2.678.01107.512.40.8547
AZUSA123.362.47/3.3710.11171.318.90.5365
ANAHEIM155.478.67/3.7811.34215.623.80.4264
AMHERST195.799.37/4.2512.75272.530.00.3373
ALLIANCE246.91257/4.7714.31343.237.80.2678
BUTTE312.815919/3.2616.30435.146.50.2112
CANTON394.520019/3.6618.30548.558.60.1676
CAIRO465.423619/3.9819.90648.669.20.1417
DARIEN559.528419/4.3621.80778.383.10.1181
ELGIN652.433119/4.7123.55908.397.00.1012
FLINT740.837537/3.5925.1310281070.08944
GREELEY927.247037/4.0228.1412891350.07133
—1077.454761/3.3830.4215021560.06120
—1165.159061/3.5131.5916201670.05675
—1259.663861/3.6532.8517511810.05248
—1348.868561/3.7834.0218781940.04893
—1439.272961/3.9035.1019992070.04597

BS EN 50182(Germany)

CodeOld CodeAreaNo. of WiresDiameterMass per Unit LengthRated StrengthDC Resistance
WireCond.
mm²mmmmkg/kmkNΩ/km
16-AL31615.971.705.1043.44.692.0701
24-AL32524.272.106.3066.27.151.3566
34-AL33534.472.507.5093.810.140.9572
49-AL35049.573.009.00135.114.600.6647
48-AL35048.3191.809.00132.714.260.6841
66-AL37065.8192.1010.5180.719.410.5026
93-AL39593.3192.5012.5256.027.510.3546
117-AL3120117.0192.8014.0321.234.510.2827
147-AL3150147.1372.2515.8405.343.400.2256
182-AL3185181.6372.5017.5500.353.580.1827
243-AL3240242.5612.2520.3670.371.550.1373
299-AL3300299.4612.5022.5827.588.330.1112
400-AL3400400.1612.8926.01105.9118.040.0832
500-AL3500499.8613.2329.11381.4147.450.0666
626-AL3625626.2912.9632.61737.7184.730.0534
802-AL3800802.1913.3536.92225.8236.620.0417
1000-AL31000999.7913.7441.12774.3294.910.0334

BS EN 50182

CodeOld codeAreaNo.of
Wires
DiameterMass per
Unit Length
Rated
Strength
DC
Resistance
WireCond.
mm²mmmmkg/kmkNΩ/km
19-AL3BOX18.871.855.5551.45.551.7480
24-AL3ACACIA23.872.086.2464.97.021.3828
30-AL3ALMOND30.172.347.0282.28.881.0926
35-AL3CEDAR35.572.547.6296.810.460.9273
42-AL3DEODAR42.272.778.31115.212.440.7797
48-AL3FIR47.872.958.85130.614.110.6875
60-AL3HAZEL59.973.309.90163.417.660.5494
72-AL3PINE71.673.6110.8195.621.140.4591
84-AL3HOLLY84.173.9111.7229.524.790.3913
90-AL3WILLOW89.774.0412.1245.026.470.3665
119-AL3OAK118.974.6514.0324.535.070.2767
151-AL3MULBERRY150.9193.1815.9414.344.520.2192
181-AL3ASH180.7193.4817.4496.153.310.1830
211-AL3ELM211.0193.7618.8579.262.240.1568
239-AL3POPLAR239.4372.8720.1659.470.610.1387
303-AL3SYCAMORE303.2373.2322.6835.289.400.1095
362-AL3UPAS362.1373.5324.7997.5106.820.0917
479-AL3YEW479.0374.0628.41319.6141.310.0693
498-AL3TOTARA498.1374.1429.01372.1146.930.0666
587-AL3RUBUS586.9613.5031.51622.0173.130.0567
659-AL3SORBUS659.4613.7133.41822.5194.530.0505
821-AL3ARAUCARIA821.1614.1437.32269.4242.240.0406
996-AL3REDWOOD996.2614.5641.02753.2293.880.0334

ABNT NBR 10298

Sectional AreaStrandingDiameter of Complete ConductorWeightRated StrengthDC Resistance @ 20°CCurrent Capacity
No. of Aluminium WiresIndividual wire diameter@ 75°C@ 85°C
(mm2)(No.)(mm)(mm)(Kg/Km)KN(g/Km)(Ampere)(Ampere)
15.5271.685.0442.94.932.15887488
24.7172.126.3667.87.851.355798116
39.1972.678.01107.512.450.8547129154
62.4473.3710.11171.3190.5365170205
78.5573.7811.34215.523.910.4264195236
99.374.2512.75272.530.220.3373224272
125.0974.7714.31343.238.070.2678256313
158.59193.2616.3435.146.750.2112295362
199.9193.6618.3548.558.930.1676337417
236.38193.9819.9648.669.690.1417371461
283.67194.3621.8778.383.630.1181412514
331.04194.7123.55908.397.590.1012449564
374.53373.5925.131027.61080.0894482607
469.62374.0228.141288.5135.50.0713547695
547.34613.3830.421501.8156.20.0612595760
590.25613.5131.591619.5168.40.0568619794
638.27613.6532.851751.3182.10.0525646831
684.55613.7834.021878.3195.30.0489671866
728.7613.935.11999.4207.90.046693897
33.5472.477.419210.660.9987118140
53.5273.129.36146.817.010.6259155187
67.3573.510.5184.820.50.4974178215
84.9173.9311.7923325.840.3945204247
107.4174.4213.26294.732.690.3119234285
126.37192.9114.55346.738.90.2651258316
151.85193.1915.95416.746.750.2206287353
177.62193.4517.25487.352.360.1886315388
   203.19 19 3.69 18.45 557.50 59.90 0.1649 340 421 
   228.14 19 3.91 19.55 626.00 67.26 0.1468 364 451 
   253.30 19 4.12 20.60 695.00 74.68 0.1322 386 480 
   279.26 37 3.10 21.70 766.20 84.12 0.1200 408 510 
   303.18 37 3.23 22.61 831.90 91.32 0.1105 428 535 
   330.03 37 3.37 23.59 905.50 95.20 0.1015 449 563 
   353.95 37 3.49 24.43 971.20 102.10 0.0946 467 587 
   380.81 37 3.62 25.34 1044.90 109.90 0.0880 486 613 
   404.31 37 3.73 26.11 1109.30 116.60 0.0829 503 635 
   455.70 37 3.96 27.72 1250.40 131.50 0.0735 538 682 
   507.74 37 4.18 29.26 1393.10 146.50 0.0660 571 727 
   631.30 61 3.63 32.67 1732.10 180.10 0.0531 642 825 
   758.90 61 3.98 35.82 2082.30 216.50 0.0441 709 918 
   885.84 61 4.30 38.70 2430.60 252.70 0.0378 767 1002 

AS 1531

AAAC/1120

Code NameStranding
and Wire
Diameter
Approx.
Overall Diameter
Cross-
sectional
Area
Approx. MassCalculated
Breaking
Load
(CBL)
Equiv.
Aluminium Area
D.C.
Resistance  at 20℃
mmmmmm²kg/kmKNmm²Ω/km
Chlorine7/2.507.5034.3694.38.1832.80.864
Chromium7/2.758.2541.581139.9139.70.713
Fluorine7/3.009.049.4813511.847.20.599
Helium7/3.7511.377.2821117.673.70.383
Hydrogen7/4.5013.5111.330424.31060.266
lodine7/4.7514.3124.033927.11180.239
Krypton19/3.2516.3157.643337.41500.189
Lutetium19/3.5017.5182.850341.71730.163
Neon19/3.7518.8209.857647.81990.142
Nitrogen37/3.0021.0261.672162.22480.114
Nobelium37/3.2522.8307.084572.82910.0973
Oxygen19/4.7523.8336.792473.63200.0884
Phosphorus37/3.7526.3408.5112093.13870.0731
Selenium61/3.2529.3506.114001144780.0592
Silicon61/3.5031.5586.916201275550.0511
Sulfur61/3.7533.8673.418601456360.0444

AAAC/6201

Code NameStranding
and Wire
Diameter
Approx.
Overall Diameter
Cross-
Sectional
Area
Approx. MassCalculated
Breaking
Load
(CBL)
Equiv.
Aluminium Area
D.C.
Resistance  at 20℃
mmmmmm²kg/kmKNmm²Ω/km
Diamond7/2.507.5034.3694.39.6429.30.967
Dolomite7/2.758.2541.5811311.635.40.799
Emerald7/3.009.049.4813513.942.20.671
Garnet7/3.7511.377.2821121.765.80.430
Jade7/4.5013.5111.330431.294.80.298
Jasper7/4.7514.3124.033934.81060.268
Opal19/3.2516.3157.643344.21340.212
Patronite19/3.5017.5182.850351.31550.183
Pearl19/3.7518.8209.857658.81780.159
Ruby37/3.0021.0261.672173.52210.128
Ruthenium37/3.2522.8307.084586.12600.109
Rutile19/4.7523.8336.792494.42850.0991
Sapphire37/3.7526.3408.511201153450.0819
Spinel61/3.2529.3506.114001354270.0662
Tantalum61/3.5031.5586.916201564950.0572
Topaz61/3.7533.8673.418601795680.0498

DIN 48201

Nominal AreaStrandingOverall DiameterWeightRated StrengthElectrical ResistanceCurrent Rating*
NominalTeorical
mm^2mm^2No.xmmmmkg/kmKNΩ/KmA
1615.897/1.705.1434.442.074278
2524.257/2.106.3666.771.3593102
3534.367/2.507.5949.60.9591126
5049.487/3.00913513.820.666158
5048.3519/1.80913313.50.6849156
7065.8119/2.1010.518118.380.5032189
9593.2719/2.5012.525626.050.3551234
120116.9919/2.801432232.680.2831269
150147.1137/2.2515.840641.090.2256309
185181.6237/2.5017.550050.730.1828352
240242.5461/2.2520.367067.740.1371420
300299.4361/2.5022.582783.630.111477
400400.1461/2.89261104111.760.0831568
500499.8361/3.2329.11379139.60.0665649
625*626.291/2.9632.61732174.90.0531742
800*802.0991/3.3536.92218224.020.0415857
1000*999.7191/3.7441.12767279.220.0333971

FRENCH STANDARD NF C34-125 / NF EN50182

Code NameEquivalent Copper AreaStrandingOverall DiameterTotal AreaWeightRated StrengthMaximum DC Resistance at 26°C
mm2N° / mmmmmm2kg/kmkNΩ/km
ASTER 2211.847/2.06.021.99607151.50
ASTER 34.418.07/2.57.534.369411150.958
ASTER 54.628.67/3.159.4554.5514917750.603
ASTER 75.541.319/2.2511.2575.5420824550.438
ASTER 117.063.919/2.814.0117.032238000.283
ASTER 14880.919/3.1515.75148.140748100.224
ASTER 181.699.237/2.517.5181.650059000.183
ASTER 228124.537/2.819.6227.862774050.146
ASTER 288157.637/3.1522.05288.379493700.115
ASTER 366200.137/3.5527.85366.21009115350.0905
ASTER 570311.661/3.4531.05570.21574185300.0583
ASTER 851464.891/3.4537.95850.72354276500.0391
ASTER 1144624.991/4.044.01143.53164360200.0292
ASTER 1600872.1127/4.052.01595.94425502700.0206

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ISO 9001 Quality Management System
ISO 9001 Certificate (2025–2028)
ISO 9001 Certificate (NOA)
CE — Verification of Conformity
RoHS Compliance Attestation (EU)
Low Voltage Directive Attestation (EU)

Type and routine tests are issued from our own testing centre under the ISO 9001 quality system — test reports and certificates accompany every shipment.

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