TACSR & TACSR/AW — Thermal-Resistant Aluminum Conductor Steel Reinforced
TACSR conductor, TACSR conductor manufacturer, thermal resistant aluminum conductor, high temperature conductor, steel reinforced aluminum conductor, overhead transmission conductor, TAL conductor, transmission line capacity upgrade, overhead power line conductor, TACSR/AW conductor
- Thermal-resistant aluminium alloy wires (Type-AT1) for overhead line conductor as per IEC 62004
- Thermal-resistant Aluminum Alloy Conductors Steel Reinforced used in the 35KV 110KV 220KV 330KV 500KV 750KV 1000KV substation…
- Aluminium Clad Steel Wires, IEC 61232, ASTM B415, EN 50540 & More
- Zinc-coated steel wires for stranded conductors IEC 888, ASTM B957 & more
- These can operate upto 150°C with specified strength loss, Can carry 50 % to 60 % more current as that of ACSR of the same size.
Product Description
Application
The TACSR (thermal resistant aluminum-alloy conductor steel reinforced) could withstand high tensile load to be used mainly for overhead transmission lines, overhead distribution wires.
TACSR (/AW) is used for overhead electric power transmission lines. Big city, seaside district, moisture area etc.
TACSR Conductors are very similar in construction to a conventional ACSR conductor but the EC Grade Aluminum wires are replaced with Hard Drawn Aluminum wires of Heat Resistant Aluminum Alloy (generally known as TAL ) . TACSR can be safely operated continuously above 150oC enabling to pump more current through the conductor. Where there is a need to transmit higher power but restrictions on getting new power corridors approved, various Types of TAL conductors are one of the best creative solution options to utilities. Ability of the Zirconium doped aluminum alloy to maintain its electrical and mechanical properties at elevated temperatures makes these conductors a very cost effective solution in refurbishing the existing lines with enhanced capacity.
Construction
Core(St, AW): Zinc-coated Steel Wire / Aluminum-clad Steel Wire(AW) : 14% ~ 40% AW
Conductor(TAI) : Thermal Resistant Aluminum HIGH TEMPERATURE CONDUCTOR Alloy Wire used for continuously allowable temperature up to 150oC.
The center wire or wires are of galvanized steel and the outer layer or layers of thermal-resistant aluminum-alloy. TACSR conductors are very similar in construction to a conventional ACSR conductor, but the EC Grade aluminum wires are replaced with hard drawn aluminum wires of heat resistant aluminum alloy (generally known as TAL).
Characteristics
AW Type has excellent rustless characteristics.
Thermal-resistant Aluminum Alloy Conductors Steel Reinforced used in the 35KV 110KV 220KV 330KV 500KV 750KV 1000KV substation project, the wire alloying, improve high-temperature performance products, wire section, increase the carrying capacity, high temperature resistance, high conductivity, low loss, reduce power loss, improve the safety of equipment operation. Installation and maintenance are the same as ordinary Aluminum Conductors Steel Reinforced installation procedures, without any special tools, installation, installation, convenient maintenance and low cost.
| Parameter | Specification |
|---|---|
| High-temperature operation | Continuous operation at elevated temperatures, subject to the specified conductor design. |
| Transmission line upgrading | Increase the current-carrying capacity of existing transmission lines without necessarily building new transmission corridors. |
| Heat-resistant aluminum alloy | Zirconium-alloyed aluminum wires designed to retain electrical and mechanical properties at elevated temperatures. |
| Reinforced core | Galvanized steel or aluminum-clad steel core options, depending on the conductor specification. |
Construction Parameters
TACSR LS Cable & System Standard (60% IACS)
|
Conductor Size (mm2) | Stranding (Nos./mm) | Min. Breaking Load (kgf) | Reference | |||||||||||||
| Cross-sectional Area (mm2) | Overall Diameter (mm) | Weight (kg/km) | DC Resistance at 20℃ (Ω/km) | Modulus of Elasticity (kgf/mm2) | Coefficient of Linear Expansion (10-6/℃) | Standard Length (m) | Current Carrying Capacity (A) | |||||||||
| TAl | ST | TAl | ST | Total | TAl | ST | TAl | ST | Total | |||||||
| 58 | 6/3.5 | 1/3.5 | 1,980 | 57.73 | 9.621 | 67.35 | 10.5 | 3.5 | 158.1 | 75.04 | 233.1 | 0.505 | 8,400 | 18.9 | 1,000 | 343 |
| 80 | 6/4.2 | 1/4.2 | 2,770 | 83.10 | 13.85 | 96.95 | 12.6 | 4.2 | 227.5 | 108.0 | 335.5 | 0.350 | 8,400 | 18.9 | 1,000 | 430 |
| 95 | 6/4.5 | 1/4.5 | 3,810 | 95.40 | 15.90 | 111.3 | 13.5 | 4.5 | 261.2 | 124.0 | 385.2 | 0.306 | 8,400 | 18.9 | 1,000 | 478 |
| 80 | 15/2.6 | 4/2.6 | 4,720 | 79.64 | 21.24 | 100.9 | 13.0 | 7.8 | 219.2 | 166.5 | 385.7 | 0.368 | 9,390 | 17.6 | 2,000 | 448 |
| 100 | 15/2.9 | 4/2.9 | 5,580 | 99.08 | 26.42 | 125.5 | 14.5 | 8.7 | 272.8 | 207.1 | 479.9 | 0.296 | 9,390 | 17.6 | 2,000 | 517 |
| 120 | 15/3.2 | 4/3.2 | 5,550 | 120.6 | 32.17 | 152.8 | 16.0 | 9.6 | 332.2 | 252.2 | 584.4 | 0.243 | 9,390 | 17.6 | 2,000 | 590 |
| 120 | 30/2.3 | 7/2.3 | 5,540 | 124.7 | 29.09 | 153.8 | 16.1 | 6.9 | 345.7 | 228.0 | 573.7 | 0.237 | 9,080 | 18.0 | 2,000 | 598 |
| 160 | 30/2.6 | 7/2.6 | 6,980 | 159.3 | 37.16 | 196.5 | 18.2 | 7.8 | 441.5 | 291.3 | 732.8 | 0.185 | 9,080 | 18.0 | 2,000 | 706 |
| 200 | 30/2.9 | 7/2.9 | 8,640 | 198.2 | 46.24 | 244.4 | 20.3 | 8.7 | 549.3 | 362.4 | 911.7 | 0.149 | 9,080 | 18.0 | 2,000 | 816 |
| 240 | 30/3.2 | 7/3.2 | 10,210 | 241.3 | 56.29 | 297.6 | 22.4 | 9.6 | 668.9 | 441.3 | 1,110 | 0.122 | 9,080 | 18.0 | 2,000 | 932 |
| 330 | 26/4.0 | 7/3.1 | 10,950 | 326.8 | 52.84 | 379.6 | 25.3 | 9.3 | 905.4 | 414.2 | 1,320 | 0.0904 | 8,360 | 19.0 | 2,000 | 1,128 |
| 410 | 26/4.5 | 7/3.5 | 13,910 | 413.4 | 67.35 | 480.8 | 28.5 | 10.5 | 1,145 | 527.9 | 1,673 | 0.0714 | 8,360 | 19.0 | 2,000 | 1,322 |
| 480 | 45/3.7 | 7/2.47 | 11,260 | 483.8 | 33.54 | 517.34 | 29.6 | 7.41 | 1336.1 | 262.9 | 1,599 | 0.0610 | 7,250 | 20.8 | 2,000 | 1,425 |
| 520 | 54/3.5 | 7/3.5 | 15,600 | 519.5 | 67.35 | 586.9 | 31.5 | 10.5 | 1,441 | 527.9 | 1,969 | 0.0569 | 7,990 | 19.5 | 1,600 | 1,504 |
| 610 | 54/3.8 | 7/3.8 | 18,350 | 612.4 | 79.38 | 691.8 | 34.2 | 11.4 | 1,698 | 622.2 | 2,320 | 0.0481 | 7,990 | 19.5 | 1,600 | 1,682 |
| 680 | 54/4.0 | 7/4.0 | 19,810 | 678.8 | 87.99 | 766.8 | 36.0 | 12.0 | 1,882 | 689.8 | 2,572 | 0.0436 | 7,990 | 19.5 | 1,600 | 1,797 |
| 680 | 45/4.4 | 7/2.9 | 15,580 | 684.5 | 46.24 | 730.7 | 35.1 | 8.7 | 1,898 | 362.4 | 2,260 | 0.0431 | 7,250 | 20.8 | 1,600 | 1,787 |
| 810 | 45/4.8 | 7/3.2 | 18,480 | 814.5 | 56.29 | 870.8 | 38.4 | 9.6 | 2,259 | 441.3 | 2,700 | 0.0363 | 7,250 | 20.8 | 1,600 | 2,004 |
| 1,160 | 84/4.2 | 7/4.2 | 27,830 | 1.163 | 96.95 | 1,260 | 46.2 | 12.6 | 3,236 | 759.8 | 3,996 | 0.0254 | 7,430 | 20.5 | 1,200 | 2,573 |
| 1,520 | 84/4.8 | 7/4.8 | 36,390 | 1.520 | 126.7 | 1,647 | 52.8 | 14.4 | 4,228 | 993.3 | 5,222 | 0.0195 | 7,430 | 20.5 | 1,200 | 3,035 |
TACSR/AW (20.3% Conductivity AW)
| Conductor Size (mm2) | Stranding (Nos./mm) | Min. Breaking Load (kgf) | Reference | ||||||||||
| Cross-sectional Area (mm2) | Overall Diameter (mm) | Weight (kg/km) | DC Resistance at 20℃ (Ω/km) | Modulus of Elasticity (kgf/mm2) | Coefficient of Linear Expansion (10-6/℃) | Standard Length (m) | Current Carrying Capacity (A) | ||||||
| TAl | AW | TAl | AW | TAl | AW | ||||||||
| 120 | 30/2.3 | 7/2.3 | 5,540 | 124.7 | 29.08 | 16.1 | 6.9 | 536.5 | 0.219 | 8,100 | 19.2 | 2,000 | 624 |
| 160 | 30/2.6 | 7/2.6 | 6,980 | 159.3 | 37.16 | 18.2 | 7.8 | 685.4 | 0.171 | 8,100 | 19.2 | 2,000 | 734 |
| 200 | 30/2.9 | 7/2.9 | 8,640 | 198.2 | 46.24 | 20.3 | 8.7 | 852.8 | 0.138 | 8,100 | 19.2 | 2,000 | 847 |
| 210 | 30/3.2 | 7/3.2 | 10,160 | 241.3 | 56.29 | 22.4 | 9.6 | 1,038 | 0.113 | 8,100 | 19.2 | 2,000 | 968 |
| 330 | 26/4.0 | 7/3.1 | 11,200 | 326.8 | 52.84 | 25.3 | 9.3 | 1,252 | 0.0856 | 7,620 | 20.0 | 2,000 | 1,159 |
| 410 | 26/4.5 | 7/3.5 | 14,230 | 413.4 | 67.35 | 28.5 | 10.5 | 1,587 | 0.0676 | 7,630 | 20.0 | 2,000 | 1,358 |
| 480 | 45/3.7 | 7/2.47 | 11,260 | 483.84 | 33.54 | 29.6 | 7.4 | 1,561 | 0.0595 | 6,910 | 21.5 | 2,000 | 1,437 |
| 520 | 54/3.5 | 7/3.5 | 15,920 | 519.5 | 67.35 | 31.5 | 10.5 | 1,883 | 0.0544 | 7,390 | 20.4 | 1,600 | 1,537 |
| 610 | 54/3.8 | 7/3.8 | 18,730 | 612.4 | 79.38 | 34.2 | 11.4 | 2,219 | 0.0461 | 7,330 | 20.4 | 1,600 | 1,717 |
| 680 | 45/4.4 | 7/2.9 | 15,580 | 684.5 | 46.24 | 35.1 | 8.7 | 2,201 | 0.0422 | 6,900 | 21.5 | 1,600 | 1,805 |
| 810 | 45/4.8 | 7/3.2 | 18,730 | 814.5 | 56.29 | 38.4 | 9.6 | 2,628 | 0.0354 | 6,910 | 21.5 | 1,600 | 2,028 |
| 950 | 84/3.8 | 7/3.8 | 23,780 | 952.6 | 79.38 | 41.8 | 11.4 | 3,170 | 0.0302 | 7,030 | 21.2 | 1,200 | 2,292 |
| 1,160 | 84/4.2 | 7/4.2 | 28,720 | 1,163 | 96.95 | 46.2 | 12.6 | 3,872 | 0.0247 | 7,030 | 21.2 | 1,200 | 2,606 |
| 1,520 | 84/4.8 | 7/4.8 | 37,520 | 1,520 | 126.7 | 52.8 | 14.4 | 5,060 | 0.0189 | 7,030 | 21.2 | 1,200 | 3,075 |
TACSR/AW (23% Conductivity AW)
| Conductor Size (mm2) | Stranding (Nos./mm) | Min. Breaking Load (kgf) | Reference | ||||||||||
| Cross-Sectional Area (mm2) | Overall Diameter (mm) | Weight (kg/km) | DC Resistance at 20 ( /km) | Modulus of Elasticity (kgf/mm2) | Coefficient of Linear Expansion (10-6/ ) | Standard Length (m) | Current Carrying Capacity (A) | ||||||
| TAL | AW | TAL | AW | TAL | AW | ||||||||
| 120 | 30/2.3 | 7/2.3 | 5,410 | 124.7 | 29.08 | 16.1 | 6.9 | 528.9 | 0.217 | 7,980 | 19.4 | 2,000 | 625 |
| 160 | 30/2.6 | 7/2.6 | 6,810 | 159.3 | 37.16 | 18.2 | 7.8 | 675.7 | 0.170 | 7,980 | 19.4 | 2,000 | 736 |
| 200 | 30/2.9 | 7/2.9 | 8,440 | 198.2 | 46.24 | 20.3 | 8.7 | 840.7 | 0.136 | 7,980 | 19.4 | 2,000 | 854 |
| 210 | 30/3.2 | 7/3.2 | 10,210 | 241.3 | 56.29 | 22.4 | 9.6 | 1,024 | 0.112 | 7,980 | 19.4 | 2,000 | 973 |
| 330 | 26/4.0 | 7/3.1 | 10,950 | 326.8 | 52.84 | 25.3 | 9.3 | 1,238 | 0.085 | 7,540 | 20.2 | 2,000 | 1,163 |
| 410 | 26/4.5 | 7/3.5 | 13,910 | 413.4 | 67.35 | 28.5 | 10.5 | 1,570 | 0.0671 | 7,550 | 20.2 | 2,000 | 1,363 |
| 480 | 45/3.7 | 7/2.47 | 11,110 | 483.84 | 33.54 | 29.6 | 7.4 | 1,550 | 0.0592 | 6,880 | 20.6 | 2,000 | 1,441 |
| 520 | 54/3.5 | 7/3.5 | 15,600 | 519.5 | 67.35 | 31.5 | 10.5 | 1,865 | 0.0541 | 7,330 | 20.6 | 1,600 | 1,541 |
| 610 | 54/3.8 | 7/3.8 | 18,350 | 612.4 | 79.38 | 34.2 | 11.4 | 2,198 | 0.0458 | 7,320 | 20.6 | 1,600 | 1,722 |
| 680 | 45/4.4 | 7/2.9 | 15,600 | 684.5 | 46.24 | 35.1 | 8.7 | 2,189 | 0.0420 | 6,860 | 21.6 | 1,600 | 1,809 |
| 810 | 45/4.8 | 7/3.2 | 18,480 | 814.5 | 56.29 | 38.4 | 9.6 | 2,613 | 0.0353 | 6,880 | 21.6 | 1,600 | 2,031 |
| 950 | 84/3.8 | 7/3.8 | 23,100 | 952.6 | 79.38 | 41.8 | 11.4 | 3,149 | 0.0300 | 6,980 | 21.3 | 1,200 | 2,299 |
| 1,160 | 84/4.2 | 7/4.2 | 28,270 | 1,163 | 96.95 | 46.2 | 12.6 | 3,847 | 0.0246 | 6,980 | 21.3 | 1,200 | 2,611 |
| 1,520 | 84/4.8 | 7/4.8 | 36,960 | 1,520 | 126.7 | 52.8 | 14.4 | 5,027 | 0.0189 | 6,980 | 21.3 | 1,200 | 3,075 |
Applicable Standards
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Type and routine tests are issued from our own testing centre under the ISO 9001 quality system — test reports and certificates accompany every shipment.
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Packing & Shipping
- Wooden, steel or steel-wood drums; drum length to customer requirement
- Drum marking per customer / utility specification
- Both drum ends sealed and protected for sea freight
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- Emailinfo@qzcablegroup.com
- WhatsApp / WeChat+86 173 3570 4553
- Contact personChloe · Export Department
- Factory addressWest Industrial Park, Zhulin Town, Gongyi City, Henan Province, China
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