ACSS — Aluminum Conductor Steel Supported/Trapezoidal Wire
ACSS conductor, ACSS conductor manufacturer, ACSS/AW conductor, ACSS/TW conductor, aluminum conductor steel supported, high temperature overhead conductor, 250°C conductor, high ampacity conductor, overhead transmission conductor, transmission line reconductoring, low sag conductor, annealed aluminum conductor
- ACSS Conductor Manufacturer | High-Temperature Conductor
- ACSS / ACSS-AW / ACSS-TW
- High-Temperature Operation | Low Sag Performance
- Overhead Power Transmission & Distribution
- Direct Factory Supply | Custom Specifications Available | MOQ: 10KM
Application
ACSS (Aluminum Conductor Steel Supported) is a high-temperature bare overhead conductor designed for electrical power transmission and distribution lines. It consists of a central steel core surrounded by layers of fully annealed (soft-tempered) aluminum wires. Unlike conventional ACSR conductors, the steel core carries most or all of the mechanical load, while the aluminum wires primarily provide electrical conductivity.
ACSS conductors are designed for continuous operation at elevated temperatures up to 250°C (482°F), depending on the selected core configuration and conductor design. Their high-temperature capability, reduced thermal sag, and self-damping characteristics make them particularly suitable for:
- Transmission Line Reconductoring: Increasing the current-carrying capacity of existing transmission lines while maintaining existing tensions and ground clearances, subject to engineering verification.
- Transmission Capacity Upgrades: Enhancing the power transmission capacity of existing networks without necessarily modifying existing towers.
- High-Temperature Applications: Supporting continuous high-temperature operation and increased emergency loading requirements.
- New Transmission Lines: Reducing conductor sag under high operating temperatures and potentially allowing more economical structure designs.
- Vibration-Prone Environments: Providing self-damping characteristics that help reduce aeolian vibration when properly installed and prestretched.
ACSS/AW Conductor
ACSS/AW (Aluminum Conductor Steel Supported with Aluminum-Clad Steel Core) offers mechanical strength characteristics similar to conventional ACSS, with an aluminum-clad steel core providing enhanced corrosion protection.
It is suitable for overhead transmission and distribution applications, particularly in environments where improved corrosion resistance is required.
ACSS/TW Conductor
ACSS/TW (Trapezoidal Wire Aluminum Conductor Steel Supported) features compact concentric-lay construction with trapezoidal-shaped aluminum wires surrounding a central steel core.
Its compact design allows a higher aluminum content within a given conductor diameter compared with conventional round-wire configurations. It is suitable for overhead transmission and distribution lines requiring high current-carrying capacity and efficient conductor utilization.
Standards
ACSS conductor meets or exceeds the following ASTM specifications:
- B500 Metallic Coated Stranded Steel Core for Use in Overhead Electrical Conductors.
- B502/B502M (optional) Standard Specification for Aluminum-Clad Steel Core Wire for Use in Overhead Electrical Aluminum Conductors
- B609 Aluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes.
- B802 Zinc-5% Aluminum-Mischmetal Alloy-Coated Steel Core Wire for Aluminum Conductors, Steel Reinforced (ACSR).
- B803 High-Strength Zinc-5% Aluminum-Mischmetal Alloy-Coated Steel Core Wire for Use in Overhead Electrical Conductors.
- B856 Concentric-Lay-Stranded Aluminum Conductors, Coated Steel Supported (ACSS).
- B958 Extra-High-Strength and Ultra-High-Strength Class A Zinc-5% Aluminum-Mischmetal Alloy-Coated Steel Core Wire for Use in Overhead Electrical Conductors.
- B857 Shaped Wire Compact Concentric-Lay-Stranded Aluminum Conductors, Coated-Steel Supported (ACSS/TW).
Construction

ACSS is a composite concentric-lay-stranded conductor consisting of a central steel core surrounded by one or more layers of fully annealed aluminum 1350-O wires.
The steel core carries most or all of the mechanical tensile load, while the annealed aluminum wires primarily serve as the electrical conducting component.
The conductor can be supplied with different steel core materials and corrosion protection systems to suit specific project requirements.
ACSS Construction
- Conductor: One or more layers of fully annealed aluminum 1350-O wires with a minimum average conductivity of 63% IACS.
- Core: Central galvanized steel wires or other specified high-strength steel core materials.
- Corrosion Protection: Steel core wires can be supplied with zinc coating, zinc-5% aluminum-mischmetal alloy coating, or other specified protective coatings.
- Core Options: Regular-strength, high-strength, extra-high-strength and ultra-high-strength steel cores.
ACSS/AW Construction
- Conductor: Fully annealed aluminum 1350-O wires, concentrically stranded.
- Core: Aluminum-clad steel wires.
- Advantages: Combines the mechanical strength of steel with additional corrosion protection provided by the aluminum cladding.
ACSS/TW Construction
- Conductor: Trapezoidal-shaped fully annealed aluminum 1350-O wires.
- Core: Central steel core.
- Design: Compact concentric-lay-stranded construction designed to increase aluminum content within the specified conductor diameter.
Key Features and Benefits
1. High-Temperature Operation
ACSS conductors can operate continuously at temperatures up to 250°C, depending on the selected design and core protection system. This makes them suitable for high-temperature transmission applications and network capacity upgrades.
2. High Current-Carrying Capacity
The fully annealed aluminum wires and steel-supported construction allow ACSS to carry significantly higher current than conventional ACSR conductors of comparable size under suitable operating conditions.
3. Reduced Thermal Sag
The steel core provides the principal mechanical support, helping maintain conductor tension and limit thermal sag during high-temperature operation.
4. Excellent Self-Damping Performance
The annealed aluminum strands provide self-damping characteristics that help reduce aeolian vibration and associated conductor fatigue when the conductor is properly prestretched during installation.
5. Long-Term Dimensional Stability
The mechanical behavior of ACSS is primarily governed by its steel core. Its final sag is therefore less affected by long-term aluminum creep compared with conventional ACSR conductors.
6. Flexible Corrosion Protection
Different steel core coatings are available to meet the environmental requirements of overhead transmission projects, including galvanized steel and aluminum-clad steel.
ACSS vs. ACSR
ACSS and ACSR are both steel-supported aluminum overhead conductors, but they differ in aluminum temper, mechanical load distribution and high-temperature performance.
| Comparison | ACSS | ACSR |
|---|---|---|
| Aluminum Wire | Fully annealed 1350-O | Hard-drawn aluminum |
| Steel Core | Carries most or all mechanical load | Shares mechanical load with aluminum |
| Operating Temperature | Up to 250°C for specified designs | Typically lower, depending on design |
| Thermal Sag | Reduced at elevated temperatures | Generally higher at elevated temperatures |
| Aluminum Creep | Less influence on final sag | More significant long-term influence |
| Self-Damping | Excellent when properly prestretched | Depends on conductor design and installation |
| Main Application | High-capacity transmission and reconductoring | Conventional overhead transmission and distribution |
ACSS can provide substantially higher ampacity than comparable ACSR conductors. Actual capacity improvements depend on conductor size, ambient temperature, wind speed, solar radiation, allowable operating temperature and line design.
Available Core Options
ACSS conductors can be manufactured with different steel core strength grades and corrosion protection systems.
Galvanized Steel Core
- Regular-Strength Class C Galvanized Steel Core
- High-Strength Class A Galvanized Steel Core
- Extra-High-Strength Class A Galvanized Steel Core
- Ultra-High-Strength Class A Galvanized Steel Core
Zinc-5% Aluminum-Mischmetal Alloy-Coated Steel Core
- Regular-Strength Class A Coated Steel Core
- High-Strength Class A Coated Steel Core
- Extra-High-Strength Class A Coated Steel Core
- Ultra-High-Strength Class A Coated Steel Core
Other Core Options
- Aluminum-Clad Steel Core
- High-Strength Aluminum-Clad Steel Core, subject to design requirements
Additional Options
- Continuous operating temperature rating up to 250°C for specified core configurations.
- Round-wire and trapezoidal-wire constructions.
- Different aluminum-to-steel ratios.
- Customized conductor diameters and cross-sectional areas.
- Non-specular surface finish, subject to manufacturing requirements.
- Customized stranding configurations according to project specifications.
Technical Specifications
ACSS ASTM B856
| Code Word | Size (kcmil) | Strand -ing (Al/St) | Diameter (in) | Weight (lbs/1000 ft) | Rated Strength (lbs) | Resistance (OHMS/1000ft) | Ampacity @ 200°C (AMPS) | ||||||||
| Individual Wires | Steel Core | Comp Cable | |||||||||||||
| Al | Steel | Al | Steel | Total | Standard Strength | High* Strength | HS285** Strength | DC @ 20°C | AC @ 75°C | ||||||
| Partridge/ACSS | 266.8 | 26/7 | 0.1013 | 0.0788 | 0.2363 | 0.642 | 251.3 | 115.5 | 366.8 | 8880 | 9730 | 11400 | .0619 | .0761 | 812 |
| Junco/ACSS | 266.8 | 30/7 | 0.0943 | 0.0943 | 0.2829 | 0.660 | 251.9 | 165.5 | 417.4 | 11700 | 13000 | 15200 | .0615 | .0756 | 822 |
| Ostrich/ACSS | 300.0 | 26/7 | 0.1074 | 0.0835 | 0.2506 | 0.680 | 282.6 | 129.9 | 412.5 | 10000 | 10900 | 12800 | .0551 | .0677 | 877 |
| Linnet/ACSS | 336.4 | 26/7 | 0.1137 | 0.0885 | 0.2654 | 0.720 | 316.8 | 145.7 | 462.5 | 11200 | 12300 | 14400 | .0491 | .0604 | 945 |
| Oriole/ACSS | 336.4 | 30/7 | 0.1059 | 0.1059 | 0.3177 | 0.741 | 317.6 | 208.7 | 526.3 | 14800 | 16300 | 19100 | .0488 | .0600 | 957 |
| Brant/ACSS | 397.5 | 24/7 | 0.1287 | 0.0858 | 0.2574 | 0.772 | 374.4 | 137.0 | 511.4 | 11000 | 12100 | 14100 | .0417 | .0514 | 1047 |
| Ibis/ACSS | 397.5 | 26/7 | 0.1236 | 0.0962 | 0.2885 | 0.783 | 374.4 | 172.1 | 546.5 | 13000 | 14200 | 16500 | .0416 | .0512 | 1054 |
| Lark/ACSS | 397.5 | 30/7 | 0.1151 | 0.1151 | 0.3453 | 0.806 | 375.3 | 246.5 | 621.8 | 17500 | 19300 | 22600 | .0413 | .0508 | 1068 |
| Flicker/ACSS | 477 | 24/7 | 0.1410 | 0.0940 | 0.2819 | 0.846 | 449.3 | 164.4 | 613.7 | 13000 | 14200 | 16400 | .0348 | .0429 | 1180 |
| Hawk/ACSS | 477 | 26/7 | 0.1354 | 0.1053 | 0.3160 | 0.858 | 449.3 | 206.5 | 655.8 | 15600 | 17100 | 19800 | .0346 | .0427 | 1188 |
| Hen/ACSS | 477 | 30/7 | 0.1261 | 0.1261 | 0.3783 | 0.883 | 450.4 | 295.9 | 746.3 | 21000 | 22700 | 26700 | .0344 | .0424 | 1204 |
| Parakeet/ACSS | 556.5 | 24/7 | 0.1523 | 0.1015 | 0.3045 | 0.914 | 524.0 | 192.0 | 716.0 | 15200 | 16600 | 19100 | .0298 | .0368 | 1306 |
| Dove/ACSS | 556.5 | 26/7 | 0.1463 | 0.1138 | 0.3413 | 0.927 | 524.2 | 240.9 | 765.1 | 18200 | 19900 | 23200 | .0297 | .0366 | 1315 |
| Eagle/ACSS | 556.5 | 30/7 | 0.1362 | 0.1362 | 0.4086 | 0.953 | 525.4 | 345.2 | 870.6 | 24500 | 26500 | 31100 | .0295 | .0363 | 1331 |
| Peacock/ACSS | 605 | 24/7 | 0.1588 | 0.1058 | 0.3175 | 0.953 | 569.8 | 208.5 | 778.3 | 16500 | 18100 | 20800 | .0274 | .0339 | 1379 |
| Squab/ACSS | 605 | 26/7 | 0.1525 | 0.1186 | 0.3559 | 0.966 | 569.8 | 261.9 | 831.7 | 19700 | 21300 | 25200 | .0273 | .0337 | 1389 |
| Wood Duck/ACSS | 605 | 30/7 | 0.1420 | 0.1420 | 0.4260 | 0.994 | 571.2 | 375.3 | 946.5 | 26000 | 28300 | 33300 | .0271 | .0334 | 1407 |
| Teal/ACSS | 605 | 30/19 | 0.1420 | 0.0852 | 0.4260 | 0.994 | 571.2 | 367.4 | 938.6 | 26600 | 29300 | 34800 | .0272 | .0335 | 1406 |
| Rook/ACSS | 636 | 24/7 | 0.1628 | 0.1085 | 0.3256 | 0.977 | 599.0 | 219.2 | 818.2 | 17300 | 19000 | 21900 | .0261 | .0322 | 1425 |
| Grosbeak/ACSS | 636 | 26/7 | 0.1564 | 0.1216 | 0.3649 | 0.991 | 599.0 | 275.4 | 874.4 | 20700 | 22400 | 26000 | .0260 | .0321 | 1435 |
| Scoter/ACSS | 636 | 30/7 | 0.1456 | 0.1456 | 0.4368 | 1.019 | 600.5 | 394.5 | 995.0 | 27400 | 29700 | 35000 | .0258 | .0318 | 1454 |
| Egret/ACSS | 636 | 30/19 | 0.1456 | 0.0874 | 0.4368 | 1.019 | 600.5 | 386.3 | 986.8 | 28000 | 30900 | 36600 | .0258 | .0319 | 1453 |
| Flamingo/ACSS | 666.6 | 24/7 | 0.1667 | 0.1111 | 0.3333 | 1.000 | 627.9 | 229.7 | 857.6 | 18200 | 19900 | 22900 | .0249 | .0308 | 1470 |
| Gannet/ACSS | 666.6 | 26/7 | 0.1601 | 0.1245 | 0.3736 | 1.014 | 627.8 | 288.6 | 916.4 | 21700 | 23400 | 27300 | .0248 | .0306 | 1480 |
| Stilt/ACSS | 715.5 | 24/7 | 0.1727 | 0.1151 | 0.3453 | 1.036 | 673.9 | 246.5 | 920.4 | 19500 | 21300 | 24600 | .0232 | .0287 | 1540 |
| Starling/ACSS | 715.5 | 26/7 | 0.1659 | 0.1290 | 0.3871 | 1.051 | 673.9 | 309.8 | 983.7 | 23300 | 25200 | 29800 | .0231 | .0286 | 1550 |
| Redwing/ACSS | 715.5 | 30/19 | 0.1544 | 0.0927 | 0.4633 | 1.081 | 675.6 | 434.6 | 1110.2 | 30800 | 34000 | 39800 | .0230 | .0284 | 1570 |
| Cuckoo/ACSS | 795 | 24/7 | 0.1820 | 0.1213 | 0.3640 | 1.092 | 748.8 | 274.0 | 1022.8 | 21700 | 23300 | 26900 | .0209 | .0259 | 1650 |
| Drake/ACSS | 795 | 26/7 | 0.1749 | 0.1360 | 0.4080 | 1.107 | 748.8 | 344.2 | 1093.0 | 25900 | 28000 | 32600 | .0209 | .0257 | 1662 |
| Macaw/ACSS | 795 | 42/7 | 0.1376 | 0.0764 | 0.2293 | 1.055 | 748.8 | 108.7 | 857.5 | 11800 | 12600 | 14300 | .0211 | .0262 | 1621 |
| Tern/ACSS | 795 | 45/7 | 0.1329 | 0.0886 | 0.2658 | 1.063 | 748.8 | 146.1 | 894.9 | 14200 | 15200 | 17400 | .0210 | .0263 | 1618 |
| Condor/ACSS | 795 | 54/7 | 0.1213 | 0.1213 | 0.3640 | 1.092 | 748.8 | 274.0 | 1022.8 | 21700 | 23300 | 26900 | .0209 | .0266 | 1618 |
| Mallard/ACSS | 795 | 30/19 | 0.1628 | 0.0977 | 0.4884 | 1.139 | 750.6 | 482.8 | 1233.4 | 34300 | 37900 | 44300 | .0207 | .0255 | 1683 |
| Ruddy/ACSS | 900 | 45/7 | 0.1414 | 0.0943 | 0.2828 | 1.131 | 847.7 | 165.4 | 1012.1 | 15800 | 17000 | 19200 | .0186 | .0233 | 1755 |
| Canary/ACSS | 900 | 54/7 | 0.1291 | 0.1291 | 0.3873 | 1.162 | 847.7 | 310.1 | 1157.8 | 24600 | 26400 | 30500 | .0184 | .0236 | 1756 |
| Redbird/ACSS | 954 | 24/7 | 0.1994 | 0.1329 | 0.3987 | 1.196 | 898.5 | 328.7 | 1227.2 | 26000 | 28000 | 32300 | .0174 | .0217 | 1859 |
| Rail/ACSS | 954 | 45/7 | 0.1456 | 0.0971 | 0.2912 | 1.165 | 898.5 | 175.3 | 1073.8 | 16700 | 18000 | 20400 | .0175 | .0220 | 1824 |
| Towhee/ACSS | 954 | 48/7 | 0.1410 | 0.1097 | 0.3290 | 1.175 | 898.5 | 223.7 | 1122.2 | 19700 | 21300 | 24300 | .0175 | .0218 | 1842 |
| Cardinal/ACSS | 954 | 54/7 | 0.1329 | 0.1329 | 0.3987 | 1.196 | 898.6 | 328.7 | 1227.2 | 26000 | 28000 | 32300 | .0174 | .0223 | 1825 |
| Canvasback/ACSS | 954 | 30/19 | 0.1783 | 0.1070 | 0.5350 | 1.248 | 900.7 | 579.4 | 1480.1 | 41100 | 45400 | 53100 | .0172 | .0214 | 1897 |
| Snowbird/ACSS | 1033.5 | 42/7 | 0.1569 | 0.0871 | 0.2614 | 1.203 | 973.4 | 141.3 | 1114.7 | 15400 | 16500 | 18500 | .0162 | .0204 | 1924 |
| Ortolan/ACSS | 1033.5 | 45/7 | 0.1515 | 0.1010 | 0.3031 | 1.212 | 973.4 | 190.0 | 1163.4 | 18100 | 19500 | 22000 | .0162 | .0204 | 1921 |
| Curlew/ACSS | 1033.5 | 54/7 | 0.1383 | 0.1383 | 0.4150 | 1.245 | 973.4 | 356.2 | 1329.6 | 28200 | 30300 | 35000 | .0161 | .0206 | 1924 |
| Bluejay/ACSS | 1113 | 45/7 | 0.1573 | 0.1048 | 0.3145 | 1.258 | 1048.3 | 204.5 | 1252.8 | 19500 | 21100 | 23800 | .0150 | .0190 | 2017 |
| Finch/ACSS | 1113 | 54/19 | 0.1436 | 0.0861 | 0.4307 | 1.292 | 1053.4 | 375.5 | 1428.9 | 30400 | 33200 | 38700 | .0150 | .0193 | 2015 |
| Bunting/ACSS | 1192.5 | 45/7 | 0.1628 | 0.1085 | 0.3256 | 1.302 | 1123.2 | 219.2 | 1342.4 | 21400 | 23500 | 25400 | .0140 | .0178 | 2110 |
| Bittern/ACSS | 1272 | 45/7 | 0.1681 | 0.1121 | 0.3363 | 1.345 | 1198.0 | 234.0 | 1432.0 | 22300 | 24000 | 27100 | .0131 | .0167 | 2201 |
| Pheasant/ACSS | 1272 | 54/19 | 0.1535 | 0.0921 | 0.4604 | 1.381 | 1203.9 | 429.2 | 1633.1 | 34100 | 37300 | 43000 | .0131 | .0169 | 2200 |
| Dipper/ACSS | 1351 | 45/7 | 0.1733 | 0.1155 | 0.3465 | 1.386 | 1272.5 | 248.3 | 1520.8 | 23700 | 25500 | 28800 | .0124 | .0158 | 2289 |
| Martin/ACSS | 1351 | 54/19 | 0.1582 | 0.0949 | 0.4745 | 1.424 | 1278.7 | 455.8 | 1734.5 | 36200 | 39600 | 45600 | .0123 | .0160 | 2288 |
| Bobolink/ACSS | 1431 | 45/7 | 0.1783 | 0.1189 | 0.3566 | 1.427 | 1347.8 | 263.0 | 1610.8 | 25100 | 27000 | 30500 | .0117 | .0150 | 2375 |
| Plover/ACSS | 1431 | 54/19 | 0.1628 | 0.0977 | 0.4884 | 1.465 | 1354.4 | 482.8 | 1837.2 | 38400 | 41900 | 48300 | .0117 | .0151 | 2375 |
| Nuthatch/ACSS | 1510 | 45/7 | 0.1832 | 0.1221 | 0.3664 | 1.465 | 1422.2 | 277.5 | 1699.7 | 26500 | 28100 | 31800 | .0111 | .0143 | 2459 |
| Parrot/ACSS | 1510 | 54/19 | 0.1672 | 0.1003 | 0.5017 | 1.505 | 1429.2 | 509.5 | 1938.7 | 40400 | 44200 | 51000 | .0110 | .0144 | 2460 |
| Ratite/ACSS | 1590 | 42/7 | 0.1946 | 0.1081 | 0.3243 | 1.492 | 1497.6 | 217.4 | 1715.0 | 23400 | 25000 | 27900 | .0105 | .0136 | 2543 |
| Lapwing/ACSS | 1590 | 45/7 | 0.1880 | 0.1253 | 0.3759 | 1.504 | 1497.6 | 292.2 | 1789.8 | 27900 | 29600 | 33500 | .0105 | .0136 | 2543 |
| Falcon/ACSS | 1590 | 54/19 | 0.1716 | 0.1030 | 0.5148 | 1.544 | 1504.9 | 536.5 | 2041.4 | 42600 | 46600 | 53700 | .0105 | .0137 | 2545 |
| Chukar/ACSS | 1780 | 84/19 | 0.1456 | 0.0873 | 0.4367 | 1.601 | 1684.7 | 386.1 | 2070.8 | 35400 | 38200 | 43900 | .0094 | .0122 | 2751 |
| Mockingbird/ACSS | 2034.5 | 72/7 | 0.1681 | 0.1121 | 0.3362 | 1.681 | 1925.6 | 233.7 | 2159.3 | 27200 | 28900 | 32000 | .0083 | .0110 | 2960 |
| Roadrunner/ACSS | 2057 | 76/19 | 0.1645 | 0.0768 | 0.3839 | 1.700 | 1946.9 | 298.3 | 2245.2 | 31700 | 33900 | 38300 | .0082 | .0108 | 2992 |
| Bluebird/ACSS | 2156 | 84/19 | 0.1602 | 0.0961 | 0.4806 | 1.762 | 2040.6 | 467.6 | 2508.2 | 42100 | 45500 | 51700 | .0078 | .0103 | 3106 |
| Kiwi/ACSS | 2167 | 72/7 | 0.1735 | 0.1157 | 0.3470 | 1.735 | 2051.0 | 248.9 | 2299.9 | 29000 | 30800 | 34100 | .0078 | .0104 | 3080 |
| Thrasher/ACSS | 2312 | 76/19 | 0.1744 | 0.0814 | 0.4070 | 1.802 | 2188.2 | 335.3 | 2523.5 | 35600 | 38100 | 43000 | .0073 | .0098 | 3218 |
| Joree/ACSS | 2515 | 76/19 | 0.1819 | 0.0849 | 0.4245 | 1.880 | 2380.4 | 364.7 | 2745.1 | 38700 | 41400 | 46800 | .0067 | .0092 | 3390 |
| Notes: Data Based on a nominal cable manufactured in accordance with ASTM B856. Resistance and Ampacity based on an aluminum conductivity of 63%, IACS at 20°C, and a steel conductivity of 8%, IACS at 20°C. Ampacity based on a 200°C conductor temperature, 25°C ambient temperature, 2ft/sec. wind, in sun, with an emissivity of 0.5 and a coefficient of solar absorption of 0.5, at sea level. Rated strength for standard strength core based on Class A Galfan coated steel core wire in accordance with ASTM B802. Rated strength for high strength core based on a Class A Galfan coated high strength steel core wire in accordance with B803. *Designated by “/HS” (e.g. Drake/ACSS/HS) **Designated by “/HS285” (e.g. Drake/ACSS/HS285) | |||||||||||||||
ACSS/AW ASTM B 856
| Code Word | Size (kcmil) | Stranding (Al/St) | Diameter (in) | Weight Per 1000 ft (lb) | Rated Strength (lb) | Resistance OHMS/1000 ft | Ampacity at 200°C (AMPS) | ||||||
| Individual Wires | Steel Core | Complete Cable | DC @ 20°C | AC @ 75°C | |||||||||
| Al | Steel | Al | Steel | Total | |||||||||
| Junco/ACSS/AW | 266.8 | 30/7 | .0943 | .0943 | .2829 | .66 | 252 | 140 | 392 | 11200 | .0589 | .0723 | 841 |
| Ostrich/ACSS/AW | 300 | 26/7 | .1074 | .0835 | .2506 | .68 | 283 | 110 | 393 | 9360 | .0534 | .0656 | 891 |
| Linnet/ACSS/AW | 336.4 | 26/7 | .1137 | .0885 | .2654 | .72 | 317 | 123 | 440 | 10500 | .0476 | .0585 | 960 |
| Oriole/ACSS/AW | 336.4 | 30/7 | .1059 | .1059 | .3177 | .741 | 318 | 177 | 494 | 14200 | .0467 | .0573 | 979 |
| Brant/ACSS/AW | 397.5 | 24/7 | .1287 | .0858 | .2574 | .772 | 374 | 116 | 490 | 10400 | .0407 | .0501 | 1061 |
| Ibis/ACSS/AW | 397.5 | 26/7 | .1236 | .0962 | .2885 | .783 | 374 | 146 | 520 | 12400 | .0403 | .0496 | 1071 |
| Lark/ACSS/AW | 397.5 | 30/7 | .1151 | .1151 | .3453 | .806 | 375 | 209 | 584 | 16700 | .0395 | .0486 | 1092 |
| Flicker/ACSS/AW | 477 | 24/7 | .141 | .094 | .2819 | .846 | 449 | 139 | 589 | 12500 | .0339 | .0418 | 1195 |
| Hawk/ACSS/AW | 477 | 26/7 | .1354 | .1053 | .316 | .858 | 449 | 175 | 624 | 14900 | .0336 | .0413 | 1207 |
| Hen/ACSS/AW | 477 | 30/7 | .1261 | .1261 | .3783 | .883 | 450 | 251 | 701 | 20100 | .0329 | .0405 | 1231 |
| Parakeet/ACSS/AW | 556.5 | 24/7 | .1523 | .1015 | .3045 | .914 | 524 | 163 | 687 | 14600 | .0291 | .0359 | 1323 |
| Dove/ACSS/AW | 556.5 | 26/7 | .1463 | .1138 | .3413 | .927 | 524 | 204 | 728 | 17500 | .0288 | .0355 | 1336 |
| Eagle/ACSS/AW | 556.5 | 30/7 | .1362 | .1362 | .4086 | .953 | 525 | 293 | 818 | 22900 | .0282 | .0348 | 1362 |
| Peacock/ACSS/AW | 605 | 24/7 | .1588 | .1058 | .3175 | .953 | 570 | 177 | 746 | 15900 | .0267 | .033 | 1397 |
| Squab/ACSS/AW | 605 | 26/7 | .1525 | .1186 | .3559 | .966 | 570 | 222 | 792 | 19000 | .0265 | .0327 | 1411 |
| Wood Duck/ACSS/AW | 605 | 30/7 | .142 | .142 | .426 | .994 | 571 | 318 | 889 | 24400 | .026 | .032 | 1439 |
| Teal/ACSS/AW | 605 | 30/19 | .142 | .0852 | .426 | .994 | 571 | 311 | 883 | 25000 | .026 | .032 | 1438 |
| Rook/ACSS/AW | 636 | 24/7 | .1628 | .1085 | .3256 | .977 | 599 | 186 | 785 | 16700 | .0255 | .0314 | 1444 |
| Grosbeak/ACSS/AW | 636 | 26/7 | .1564 | .1216 | .3649 | .991 | 599 | 233 | 832 | 19900 | .0252 | .0311 | 1458 |
| Scoter/ACSS/AW | 636 | 30/7 | .1456 | .1456 | .4368 | 1.019 | 600 | 334 | 935 | 25100 | .0247 | .0305 | 1487 |
| Egret/ACSS/AW | 636 | 30/19 | .1456 | .0874 | .4368 | 1.019 | 600 | 327 | 928 | 26300 | .0247 | .0305 | 1486 |
| Flamingo/ACSS/AW | 666.6 | 24/7 | .1667 | .1111 | .3333 | 1 | 628 | 195 | 823 | 17500 | .0243 | .03 | 1489 |
| Gannet/ACSS/AW | 666.6 | 26/7 | .1601 | .1245 | .3736 | 1.014 | 628 | 245 | 872 | 20900 | .024 | .0297 | 1504 |
| Stilt/ACSS/AW | 715.5 | 24/7 | .1727 | .1151 | .3453 | 1.036 | 674 | 209 | 883 | 18800 | .0226 | .028 | 1559 |
| Starling/ACSS/AW | 715.5 | 26/7 | .1659 | .129 | .3871 | 1.051 | 674 | 263 | 936 | 22000 | .0224 | .0277 | 1576 |
| Redwing/ACSS/AW | 715.5 | 30/19 | .1544 | .0927 | .4633 | 1.081 | 676 | 368 | 1044 | 29500 | .022 | .0272 | 1605 |
| Cuckoo/ACSS/AW | 795 | 24/7 | .182 | .1213 | .364 | 1.092 | 749 | 232 | 981 | 20900 | .0204 | .0252 | 1671 |
| Drake/ACSS/AW | 795 | 26/7 | .1749 | .136 | .408 | 1.107 | 749 | 292 | 1040 | 24400 | .0202 | .025 | 1688 |
| Macaw/ACSS/AW | 795 | 42/7 | .1376 | .0764 | .2293 | 1.055 | 749 | 92 | 841 | 11400 | .0209 | .026 | 1630 |
| Tern/ACSS/AW | 795 | 45/7 | .1329 | .0886 | .2658 | 1.063 | 749 | 124 | 873 | 13500 | .0208 | .026 | 1620 |
| Condor/ACSS/AW | 795 | 54/7 | .1213 | .1213 | .364 | 1.092 | 749 | 232 | 981 | 15800 | .0204 | .026 | 1639 |
| Mallard/ACSS/AW | 795 | 30/19 | .1628 | .0977 | .4884 | 1.139 | 751 | 409 | 1160 | 32900 | .0198 | .0245 | 1721 |
| Ruddy/ACSS/AW | 900 | 45/7 | .1414 | .0943 | .2828 | 1.131 | 848 | 140 | 988 | 15300 | .0183 | .023 | 1767 |
| Canary/ACSS/AW | 900 | 54/7 | .1291 | .1291 | .3873 | 1.162 | 848 | 263 | 1111 | 23200 | .018 | .023 | 1779 |
| Rail/ACSS/AW | 954 | 45/7 | .1456 | .0971 | .2912 | 1.165 | 899 | 149 | 1047 | 16200 | .0173 | .0218 | 1836 |
| Towhee/ACSS/AW | 954 | 48/7 | .141 | .1097 | .329 | 1.175 | 899 | 190 | 1088 | 19000 | .0172 | .0214 | 1858 |
| Cardinal/ACSS/AW | 954 | 54/7 | .1329 | .1329 | .3987 | 1.196 | 899 | 279 | 1177 | 24600 | .017 | .0217 | 1848 |
| Canvasback/ACSS/AW | 954 | 30/19 | .1783 | .107 | .535 | 1.248 | 901 | 491 | 1392 | 39400 | .0165 | .0205 | 1939 |
| Snowbird/ACSS/AW | 1033.5 | 42/7 | .1569 | .0871 | .2614 | 1.203 | 973 | 120 | 1093 | 14800 | .0161 | .0202 | 1934 |
| Curlew/ACSS/AW | 1033.5 | 54/7 | .1383 | .1383 | .415 | 1.245 | 973 | 302 | 1275 | 26100 | .0157 | .0201 | 1948 |
| Bluejay/ACSS/AW | 1113 | 45/7 | .1573 | .1048 | .3145 | 1.258 | 1048 | 173 | 1222 | 18900 | .0148 | .0088 | 2031 |
| Finch/ACSS/AW | 1113 | 54/19 | .1436 | .0861 | .4307 | 1.292 | 1053 | 318 | 1372 | 28800 | .0146 | .0188 | 2040 |
| Bunting/ACSS/AW | 1192.5 | 45/7 | .1628 | .1085 | .3256 | 1.302 | 1123 | 186 | 1309 | 20300 | .0138 | .0176 | 2124 |
| Grackle/ACSS/AW | 1192.5 | 54/19 | .1486 | .0892 | .4458 | 1.337 | 1129 | 341 | 1470 | 30800 | .0137 | .0176 | 2135 |
| Bittern/ACSS/AW | 1272 | 45/7 | .1681 | .1121 | .3362 | 1.345 | 1198 | 198 | 1396 | 21600 | .013 | .0165 | 2215 |
| Pheasant/ACSS/AW | 1272 | 54/19 | .1535 | .0921 | .4604 | 1.381 | 1204 | 364 | 1568 | 32800 | .0128 | .0165 | 2227 |
| Dipper/ACSS/AW | 1351 | 45/7 | .1733 | .1155 | .3465 | 1.386 | 1272 | 210 | 1483 | 23000 | .0122 | .0156 | 2304 |
| Martin/ACSS/AW | 1351 | 54/19 | .1582 | .0949 | .4745 | 1.424 | 1279 | 386 | 1665 | 34900 | .012 | .0156 | 2307 |
| Bobolink/ACSS/AW | 1431 | 45/7 | .1783 | .1189 | .3566 | 1.427 | 1348 | 223 | 1571 | 24300 | .0115 | .0148 | 2391 |
| Plover/ACSS/AW | 1431 | 54/19 | .1628 | .0977 | .4884 | 1.465 | 1354 | 409 | 1764 | 36900 | .0114 | .0148 | 2405 |
| Nuthatch/ACSS/AW | 1510 | 45/7 | .1832 | .1221 | .3664 | 1.465 | 1422 | 235 | 1657 | 25700 | .0109 | .0141 | 2476 |
| Parrot/ACSS/AW | 1510 | 54/19 | .1672 | .1003 | .5017 | 1.505 | 1429 | 432 | 1861 | 38900 | .0108 | .0141 | 2491 |
| Lapwing/ACSS/AW | 1590 | 45/7 | .188 | .1253 | .3759 | 1.504 | 1498 | 248 | 1745 | 27000 | .0104 | .0134 | 2560 |
| Falcon/ACSS/AW | 1590 | 54/19 | .1716 | .103 | .5148 | 1.544 | 1505 | 455 | 1960 | 41100 | .0102 | .0134 | 2576 |
| Chukar/ACSS/AW | 1780 | 84/19 | .1456 | .0873 | .4367 | 1.601 | 1685 | 327 | 2012 | 33600 | .0093 | .012 | 2772 |
| Mockingbird/ACSS/AW | 2034.5 | 72/7 | .1681 | .1121 | .3362 | 1.681 | 1926 | 198 | 2124 | 26500 | .0082 | .0109 | 2972 |
| Roadrunner/ACSS/AW | 2057 | 76/19 | .1645 | .0768 | .3839 | 1.7 | 1947 | 253 | 2200 | 30300 | .0081 | .0108 | 3007 |
| Bluebird/ACSS/AW | 2156 | 84/19 | .1602 | .0961 | .4806 | 1.762 | 2041 | 396 | 2437 | 40700 | .0077 | .0102 | 3130 |
| Kiwi/ACSS/AW | 2167 | 72/7 | .1735 | .1157 | .347 | 1.735 | 2051 | 211 | 2262 | 28200 | .0077 | .0104 | 3092 |
| Thrasher/ACSS/AW | 2312 | 76/19 | .1744 | .0814 | .407 | 1.802 | 2188 | 284 | 2472 | 34100 | .0072 | .0097 | 3235 |
| Joree/ACSS/AW | 2515 | 76/19 | .1819 | .0849 | .4245 | 1.88 | 2380 | 309 | 2689 | 37100 | .0066 | .0091 | 3407 |
| Notes: Data based on a nominal cable manufactured in accordance with ASTM B 856. Resistance and ampacity based on an aluminum conductivity of 63% IACS at 20°C, and an aluminum-clad steel conductivity of 20.3% IACS at 20°C. Ampacity based on a 200°C conductor temperature, 25°C ambient temperature, 2 ft/sec wind, in sun, with emissivity of 0.5 and a coefficient of solar absorption of 0.5, at sea level. (4) Rated strengths based on aluminum-clad steel core wire in accordance with ASTM B 502. | |||||||||||||
ACSS/TW ASTM B 857
| Shaped Wire Concentric-Lay Compact Aluminum Conductors Steel Supported (ACSS/TW) Diameter Equal to Standard ACSR Sizes | |||||||||||||||
| Code Word | Size (kcmil) | Type No. | Cross Sectional Area (in2) | Stranding | Diameter (in) | Weight (lbs/1000 ft) | Rated Breaking Strength (lbs) | ||||||||
| Aluminum | Total | No of Layers of Aluminum | No. of Aluminum Wires | No. & Diameter Individual Steel Wire | Steel Core | Complete Cable | Alum. | Steel | Total | Standard Strength | High Strength | HS-285 | |||
| Mohawk/ACSS/TW | 571.7 | 13 | 0.449 | 0.5074 | 2 | 18 | 7 x 0.1030 | 0.309 | 0.85 | 537 | 197.5 | 734.5 | 15600 | 17100 | 19700 |
| Calumet/ACSS/TW | 565.3 | 16 | 0.4439 | 0.5162 | 2 | 20 | 7 x 0.1146 | 0.3438 | 0.86 | 531.2 | 244.5 | 775.7 | 18400 | 20200 | 23500 |
| Mystic/ACSS/TW | 666.6 | 13 | 0.5236 | 0.5914 | 2 | 20 | 7 x 0.1244 | 0.3732 | 0.913 | 630.4 | 230.3 | 860.7 | 18200 | 19900 | 22900 |
| Oswego/ACSS/TW | 664.8 | 16 | 0.5221 | 0.6072 | 2 | 20 | 7 x 0.1244 | 0.3732 | 0.927 | 628.7 | 288.7 | 917.4 | 21700 | 23400 | 27200 |
| Maumee/ACSS/TW | 768.2 | 13 | 0.6034 | 0.6819 | 2 | 20 | 7 x 0.1195 | 0.3585 | 0.977 | 721.1 | 265.9 | 987 | 21000 | 23000 | 26500 |
| Wabash/ACSS/TW | 762.8 | 16 | 0.5992 | 0.6966 | 2 | 20 | 7 x 0.1331 | 0.3993 | 0.99 | 716.7 | 329.8 | 1046.5 | 24900 | 26800 | 31200 |
| Kettle/ACSS/TW | 957.2 | 7 | 0.7518 | 0.8038 | 3 | 32 | 7 x 0.0973 | 0.2919 | 1.06 | 901.6 | 176.2 | 1078 | 16800 | 18100 | 20400 |
| Fraser/ACSS/TW | 946.7 | 10 | 0.7436 | 0.8168 | 3 | 35 | 7 x 0.1154 | 0.3462 | 1.077 | 892.6 | 247.9 | 1141 | 21100 | 22900 | 26200 |
| Columbia/ACSS/TW | 966.2 | 13 | 0.7589 | 0.8573 | 2 | 21 | 7 x 0.1338 | 0.4014 | 1.092 | 906.9 | 333.2 | 1240 | 26400 | 28300 | 32800 |
| Suwannee/ACSS/TW | 959.6 | 16 | 0.7537 | 0.8762 | 2 | 22 | 7 x 0.1493 | 0.4479 | 1.11 | 901.6 | 415 | 1316.6 | 30700 | 33100 | 38600 |
| Cheyenne/ACSS/TW | 1168.1 | 5 | 0.9175 | 0.9646 | 3 | 30 | 7 x 0.0926 | 0.2778 | 1.155 | 1099 | 159.6 | 1259 | 17200 | 18300 | 20500 |
| Genesee/ACSS/TW | 1158 | 7 | 0.9095 | 0.9733 | 3 | 34 | 7 x 0.1078 | 0.3234 | 1.165 | 1092 | 216 | 1308 | 20500 | 22100 | 25000 |
| Hudson/ACSS/TW | 1158.4 | 13 | 0.9098 | 1.0281 | 2 | 24 | 7 x 0.1467 | 0.4401 | 1.196 | 1087.3 | 400.7 | 1488 | 31100 | 33500 | 38800 |
| Catawba/ACSS/TW | 1272 | 5 | 0.9991 | 1.0505 | 3 | 30 | 7 x 0.0967 | 0.2901 | 1.203 | 1197 | 174 | 1371 | 18700 | 20000 | 22300 |
| Nelson/ACSS/TW | 1257.1 | 7 | 0.9874 | 1.0557 | 3 | 35 | 7 x 0.1115 | 0.3345 | 1.213 | 1184 | 231.4 | 1415 | 22100 | 23800 | 26900 |
| Yukon/ACSS/TW | 1233.6 | 13 | 0.9689 | 1.0925 | 3 | 38 | 19 x 0.0910 | 0.455 | 1.245 | 1166.7 | 419.3 | 1586 | 33200 | 36300 | 41900 |
| Truckee/ACSS/TW | 1372.5 | 5 | 1.078 | 1.1334 | 3 | 30 | 7 x 0.1004 | 0.3012 | 1.248 | 1292 | 187.6 | 1479 | 20200 | 21500 | 24000 |
| Mackenzie/ACSS/TW | 1359.7 | 7 | 1.0679 | 1.1418 | 3 | 36 | 7 x 0.1159 | 0.3477 | 1.259 | 1281 | 250 | 1531 | 23900 | 25700 | 29000 |
| Thames/ACSS/TW | 1334.6 | 13 | 1.048 | 1.1809 | 3 | 38 | 19 x 0.0944 | 0.472 | 1.29 | 1260.1 | 451.2 | 1711.3 | 35800 | 39100 | 45100 |
| St. Croix/ACSS/TW | 1467.8 | 5 | 1.1529 | 1.2124 | 3 | 33 | 7 x 0.1041 | 0.3123 | 1.292 | 1381 | 201.7 | 1583 | 21600 | 23100 | 25800 |
| Miramichi/ACSS/TW | 1455.3 | 7 | 1.143 | 1.2222 | 3 | 36 | 7 x 0.1200 | 0.36 | 1.302 | 1372 | 268 | 1640 | 25600 | 27100 | 30700 |
| Merrimack/ACSS/TW | 1433.6 | 13 | 1.125 | 1.2677 | 3 | 39 | 19 x 0.0978 | 0.489 | 1.34 | 1355.8 | 484.3 | 1840.1 | 38400 | 42000 | 48400 |
| Platte/ACSS/TW | 1569 | 5 | 1.2323 | 1.2957 | 3 | 33 | 7 x 0.1074 | 0.3222 | 1.334 | 1478 | 215 | 1693 | 23100 | 24600 | 27500 |
| Potomac/ACSS/TW | 1557.4 | 7 | 1.2232 | 1.3079 | 3 | 36 | 7 x 0.1241 | 0.3723 | 1.35 | 1466.9 | 288.1 | 1755 | 27300 | 29000 | 32800 |
| Rio Grande/ACSS/TW | 1533.3 | 13 | 1.2043 | 1.3571 | 3 | 38 | 19 x 0.1012 | 0.506 | 1.38 | 1449 | 519 | 1968 | 41200 | 45000 | 51900 |
| Schuylkill/ACSS/TW | 1657.4 | 7 | 1.302 | 1.392 | 3 | 36 | 7 x 0.1280 | 0.384 | 1.386 | 1563 | 305 | 1868 | 29100 | 30900 | 34900 |
| Pecos/ACSS/TW | 1622 | 13 | 1.2739 | 1.4429 | 3 | 39 | 19 x 0.1064 | 0.532 | 1.42 | 1533.7 | 573.2 | 2106.9 | 45000 | 49300 | 56900 |
| Pee Dee/ACSS/TW | 1758.6 | 7 | 1.381 | 1.477 | 3 | 38 | 7 x 0.1319 | 0.3957 | 1.427 | 1656.4 | 323.9 | 1980.3 | 30900 | 32800 | 37100 |
| James/ACSS/TW | 1730.6 | 13 | 1.359 | 1.5314 | 3 | 34 | 19 x 0.1075 | 0.5375 | 1.47 | 1636 | 585 | 2221 | 46400 | 50800 | 58500 |
| Athabaska/ACSS/TW | 1949.6 | 7 | 1.5312 | 1.6377 | 3 | 44 | 7 x 0.1392 | 0.4176 | 1.504 | 1836 | 360.7 | 2197 | 34300 | 36500 | 41300 |
| Cumberland/ACSS/TW | 1926.9 | 13 | 1.5134 | 1.7049 | 3 | 42 | 19 x 0.1133 | 0.5665 | 1.55 | 1821 | 650 | 2471 | 51600 | 56400 | 65000 |
| Powder/ACSS/TW | 2153.8 | 8 | 1.6912 | 1.829 | 4 | 64 | 19 x 0.0961 | 0.4805 | 1.602 | 2042.5 | 396.1 | 2438.6 | 42100 | 45500 | 51700 |
| Santee/ACSS/TW | 2627.3 | 8 | 2.063 | 2.2268 | 4 | 64 | 19 x 0.1062 | 0.531 | 1.761 | 2491.5 | 571.1 | 3062.6 | 51300 | 55600 | 63100 |
| Data based on a nominal cable manufactured in accordance with ASTM B 857. | |||||||||||||||
| Resistance and ampacity based on an aluminum conductivity of 63% IACS at 20°C and a steel conductivity of 8% IACS at 20°C. | |||||||||||||||
| Ampacity based on referenced conductor temperature, 25°C ambient temperature, 2 ft/sec wind, in sun, with an emmisivity of 0.5 and a coefficient of solar absorption of 0.5, at sea level. | |||||||||||||||
| Rated breaking strength for standard core based on Class A Galfan coated steel core wire in accordance with ASTM B 802. | |||||||||||||||
| Rated strength for high strength core based on Class A Galfan coated high strength steel core wire in accordance with ASTM B 803. | |||||||||||||||
| The final design of a shaped wire compact conductor is contingent upon several factors such as: layer diameter, wire width and wire thickness. The actual configuration of a given size may vary between manufacturers. This may result in a slight variation in the number of wires, number of layers and dimensions of individual wires from that shown in the chart. | |||||||||||||||
Why Choose Qingzhou Cable?
- Extensive range of bare overhead conductors.
- Multiple ACSS, ACSS/AW and ACSS/TW configurations.
- Different steel core strength grades and corrosion protection options.
- Manufacturing according to applicable international standards.
- Technical documentation and factory testing.
- Customized conductor specifications for utility and EPC projects.
- Export packaging and international supply capabilities.
Request an ACSS Conductor Quotation
Looking for ACSS, ACSS/AW or ACSS/TW conductors for a new transmission line or reconductoring project?
Send us your required conductor size, stranding configuration, steel core type, operating temperature, applicable standard and estimated quantity.
QZ Cable can review your technical requirements and provide a suitable conductor proposal and quotation.
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Send us your specifications, cable schedule or RFQ — our engineering team replies with a technical proposal and price within one working day.
- Emailinfo@qzcablegroup.com
- WhatsApp / WeChat+86 173 3570 4553
- Contact personChloe · Export Department
- Factory addressWest Industrial Park, Zhulin Town, Gongyi City, Henan Province, China
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