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STACIR — Steel Reinforced Aluminum Conductor Invar Reinforced Trapezoidal Wire
Bare Conductors

STACIR — Steel Reinforced Aluminum Conductor Invar Reinforced Trapezoidal Wire

Super Thermal Alloy Conductor Invar Reinforced (STACIR) conductor has outer layers composed of Super Thermal Aluminium (STAL) alloy wires that can operate up to 210°C (410°F). The inner core is composed of aluminium clad INVAR wires. INVAR is a metal alloy with 36% Ni in steel.

  • Core Wire (INVAR) : Aluminum-clad INVAR Wire/High Tensile Strength Aluminum-clad INVAR Wire Conductor (STAl) : Super Thermal…
  • Basic design to IEC, ASTM, JCS 1405 standard

Product Description

Application

Super Thermal Alloy Conductor Invar Reinforced (STACIR) conductor has outer layers composed of Super Thermal Aluminium (STAL) alloy wires that can operate up to 210°C (410°F). The inner core is composed of aluminium clad INVAR wires. INVAR is a metal alloy with 36% Ni in steel.

STACIR/AW conductors are suited for re-conductoring applications. The capacity of existing transmission line can be enhanced by simply replacing the existing conductor without any modification to the tower.

Hi-STACIR/AW, STACIR/AW is normally used to up-rate an existing transmission line by simply replacing the exisitng conductor without tower modification or reinforcement.

Standard

Basic design to IEC, ASTM, JCS 1405 standard

Construction

Core Wire (INVAR) : Aluminum-clad INVAR Wire/High Tensile Strength Aluminum-clad INVAR Wire

Conductor (STAl) : Super Thermal Resistant Aluminum Alloy Wire used for continuous allowable temperature up to 210℃

Benefits

Can carry 100% more current than that of ACSR of the same size, while maximum sag and maximum working tension remain the same as that of ACSR.

No modification or reinforcement is required to existing towers for uprating transmission and distribution lines.

Construction Parameters

SUPER THERMAL RESISTANT ALUMINUM ALLOY CONDUCTOR, ALUMINUM CLAD INVAR REINFORCED (STACIR)

Conductor Size Stranding Cross-Sectional Area Diameter of Complete Conductor Weight Rated Strength

DC

Resistance @ 20°C

Current Capacity
No. of Wires Wire diameter STAL Invar Total STAL Steel Total
STAL Invar STAL Invar @ 85°C @ 150°C @ 210°C
(mm²) (No.) (No.) (mm) (mm) (mm²) (mm²) (mm²) (mm) (Kg/Km) (Kg/Km) (Kg/Km) (KN) (Ω/Km) (Ampere) (Ampere) (Ampere)
200 30 7 2.60 2.60 159.28 37.17 196.44 18.20 439.31 265.01 704.32 65.38 0.1746 403 690 850
240 30 7 2.90 2.90 198.16 46.24 244.39 20.30 546.54 329.69 876.23 79.92 0.1403 460 794 980
300 30 7 3.20 3.20 241.27 56.30 297.57 22.40 665.47 401.43 1066.90 94.82 0.1153 518 901 1114
300 30 7 3.20 3.20 241.27 56.30 297.57 22.40 665.47 401.43 1066.90 94.82 0.1153 518 901 1114
380 26 7 4.00 3.10 326.73 52.83 379.56 25.30 902.22 376.73 1278.95 104.26 0.0866 612 1076 1335
380 26 7 4.00 3.10 326.73 52.83 379.56 25.30 902.22 376.73 1278.95 104.26 0.0866 612 1076 1335
480 26 7 4.50 3.50 413.51 67.35 480.86 28.50 1141.87 480.23 1622.10 132.42 0.0684 704 1253 1559
480 26 7 4.50 3.50 413.51 67.35 480.86 28.50 1141.87 480.23 1622.10 132.42 0.0684 704 1253 1559
520 45 7 3.70 2.47 483.85 33.54 517.39 29.61 1337.00 239.17 1576.17 113.10 0.0597 748 1336 1665
520 45 7 3.70 2.47 483.85 33.54 517.39 29.61 1337.00 239.17 1576.17 113.10 0.0597 748 1336 1665
590 54 7 3.50 3.50 519.54 67.35 586.89 31.50 1437.04 480.23 1917.27 150.84 0.0549 790 1419 1771
600 54 7 3.53 3.53 528.49 68.51 596.99 31.77 1461.78 488.50 1950.28 152.20 0.0540 797 1434 1791
630 54 19 3.63 2.18 558.85 70.92 629.77 32.68 1545.78 507.40 2053.17 163.93 0.0511 824 1486 1857
690 54 7 3.80 3.80 612.42 79.39 691.81 34.20 1693.95 566.08 2260.03 176.38 0.0466 869 1576 1972
710 54 19 3.85 2.31 628.65 79.63 708.27 34.65 1738.82 569.72 2308.54 182.37 0.0454 883 1602 2006
730 45 7 4.40 2.90 684.24 46.24 730.48 35.10 1890.75 329.69 2220.44 155.82 0.0423 914 1663 2084
770 54 7 4.00 4.00 678.59 87.96 766.55 36.00 1876.95 627.24 2504.19 193.40 0.0421 922 1682 2108
800 54 19 4.09 2.45 709.47 89.57 799.04 36.79 1962.37 640.86 2603.23 205.51 0.0403 946 1729 2169
900 54 19 4.34 2.61 798.85 101.65 900.50 39.09 2209.60 727.30 2936.90 230.40 0.0357 1014 1868 2348

SUPER THERMAL RESISTANT ALUMINUM ALLOY CONDUCTOR, ALUMINUM CLAD INVAR REINFORCED (STACIR/TW)

Conductor Size Cross-Sectional Area Stranding Diameter of Complete Conductor Weight Rated Strength

DC

Resistance @ 20°C

Current Capacity
STAL Invar Total

No. of STAL

Wires

No. of

STAL

Layers

No. of Invar

Wires

Dia. of Invar

Wires

STAL Invar Total
@ 85°C @ 150°C @ 210°C
(mm²) (mm²) (mm²) (mm²) (No.) (No.) (No.) (mm) (mm) (Kg/Km) (Kg/Km) (Kg/Km) (KN) (Ω/Km) (Ampere) (Ampere) (Ampere)
320 322.26 52.49 374.75 20 2 7 3.09 22.88 888.49 374.31 1262.80 100.95 0.0876 596 1039 1287
340 336.85 54.90 391.75 20 2 7 3.16 23.38 928.73 391.46 1320.19 105.55 0.0838 612 1069 1324
390 389.25 50.81 440.06 20 2 7 3.04 24.72 1073.18 362.29 1435.47 109.47 0.0731 662 1163 1442
405 402.83 52.15 454.98 20 2 7 3.08 25.14 1110.62 371.89 1482.51 112.86 0.0706 676 1189 1475
480 479.69 47.20 526.89 35 3 7 2.93 26.98 1329.03 336.55 1665.58 123.00 0.0600 733 1298 1613
490 489.57 63.55 553.13 24 2 7 3.40 27.70 1349.78 453.18 1802.96 136.19 0.0581 759 1347 1676
525 523.67 26.85 550.53 30 3 7 2.21 27.50 1450.88 191.47 1642.35 107.39 0.0556 763 1354 1685
590 586.76 41.28 628.03 33 3 7 2.74 29.40 1625.66 294.31 1919.97 131.16 0.0494 820 1464 1825
625 625.07 79.63 704.69 38 3 19 2.31 31.32 1731.79 569.72 2301.51 177.43 0.0458 862 1549 1935
640 636.97 44.03 681.00 35 3 7 2.83 30.60 1764.78 313.97 2078.75 141.60 0.0455 860 1542 1925
680 676.24 85.95 762.20 39 3 19 2.40 32.58 1873.58 614.97 2488.55 191.75 0.0423 903 1630 2037
690 688.96 47.52 736.48 36 3 7 2.94 31.80 1908.82 338.85 2247.67 151.77 0.0421 899 1620 2024
725 725.09 91.78 816.87 39 3 19 2.48 33.72 2008.91 656.66 2665.57 205.21 0.0395 940 1703 2131
730 726.41 91.78 818.19 39 3 19 2.48 33.75 2012.56 656.66 2669.22 205.41 0.0394 941 1705 2134
740 737.40 51.14 788.54 36 3 7 3.05 32.92 2043.02 364.68 2407.70 162.72 0.0393 936 1692 2117
780 776.92 98.56 875.49 39 3 19 2.57 34.90 2152.52 705.18 2857.70 218.33 0.0368 979 1780 2231
790 789.13 54.55 843.69 36 3 7 3.15 34.05 2186.36 388.98 2575.34 173.95 0.0367 973 1767 2213
820 821.87 108.79 930.65 39 3 19 2.70 36.00 2277.05 778.33 3055.38 235.56 0.0348 1012 1847 2316
840 839.80 58.07 897.88 36 3 7 3.25 35.14 2326.74 414.07 2740.81 185.14 0.0345 1008 1837 2304
880 876.90 111.22 988.11 42 3 19 2.73 37.10 2429.50 795.72 3225.22 246.40 0.0326 1050 1923 2414
890 891.08 61.70 952.78 42 3 7 3.35 36.18 2468.81 439.95 2908.76 195.42 0.0325 1043 1907 2394
900 901.93 73.54 975.47 42 3 19 2.22 36.70 2498.85 526.19 3025.04 213.21 0.0320 1054 1931 2425
980 976.36 123.77 1100.13 42 3 19 2.88 39.12 2705.08 885.56 3590.64 274.28 0.0293 1115 2056 2587
990 987.86 68.90 1056.76 42 3 7 3.54 38.10 2736.95 491.27 3228.22 217.12 0.0293 1105 2035 2560

Certificate Display

ISO 9001 Quality Management System
ISO 9001 Certificate (2025–2028)
ISO 9001 Certificate (NOA)
CE — Verification of Conformity
RoHS Compliance Attestation (EU)
Low Voltage Directive Attestation (EU)

Type and routine tests are issued from our own testing centre under the ISO 9001 quality system — test reports and certificates accompany every shipment.

Factory Tour

Why Choose Us

50+ years of experience Trusted manufacturing expertise since 1969
International standards IEC, ASTM, BS, CSA and other global standards
Strict quality control Comprehensive testing throughout production
Large production capacity Reliable supply for utility and EPC projects
Fast global delivery Efficient manufacturing and worldwide shipping
Technical support Expert assistance from inquiry to project completion

Packing & Shipping

  • Wooden, steel or steel-wood drums; drum length to customer requirement
  • Drum marking per customer / utility specification
  • Both drum ends sealed and protected for sea freight
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  • Emailinfo@qzcablegroup.com
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  • Contact personChloe · Export Department
  • Factory addressWest Industrial Park, Zhulin Town, Gongyi City, Henan Province, China

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